Waterproofing cement and composition therefor



muo- UUIVII'UOI IUND,

g COATING R PLASTIC.

Patented Aug. 12, 19st 1,77 2,999

FREDERICK W. HUBER, 0F RIVERSIDE, CALIFORNIA CEMENT AND COMPOSITION THEREFOR No Drawing. Application filed August 7, 1928. Serial No. 298,132.

The present invention relates to an imjections can be overcome and. the valuable provement in method and means for impartproperties of these salts and their advantages ing to Portland and other hydraulic cements, more fully realized if more or less concenand their neat grouts, mortars or concretes, trated solutions of these salts are dispersed in waterproofness and high early strength and crude petroleum or its products in the form 55 greatly increasing the ease of working of the w, on, which the must belthe grout, mortar or concrete. andtffistiniiliefitseaeitht It has long been known that oil can be na ture to the dry cement or as an made to intermingle with Portland cement testamentmeanest counties H 1o mortars to impart to them waterproofness. aftruiey'have beengagedfwiuiwater? 60 It has also been proposed to grind with ce- The oil oftheemulsionac'ts as a p rotbctive ment clinker petroleum, or other oil or its film around each highly dispersed and colloiproducts either directly or absorbed on a filler dally dimensioned solution particle preventi like d i i tp m aceouse arth, bentonite, etc; I am lng 1ts interaction with the cement until the also aware ha s b 'ein propb s d to add to m l ion is resolved intoits compone Portland cement and to grind into it, pulvergeg gi water (as happens when the treated ulent mixtures of animal or mineral oil, hy- C men is IniXed with Water to form a paste drochloric acid or calcium chloride, with lime m r aI' 01 concrete or when the emulsion is or calcareous material, and an inert absorbed t0 a Water-mixed paste mortar or cone111; mineral material 01' carrier, These procrete). The free Oil intermingling with the 70 posals while giving fairly good results as far m r r or concrete imparting to it a very deas waterproofness is concerned, sufi'er from sirable fluidity or workability and imparting the disadvantage that cements so treated are at pr ofness to the set product. The free extremely difiicult to mix with water and chemical solution reacts with thecement has quite often such treated cements have their elling those reactions which ultimately pro- 7 strength redu d, duce its strength. These emulsions have the Several inorganic salts are known whose additional valuable property that they deaqueous solutions act as excitors or acceleravelop the early strength of cement pastgs, tors upon the hydration of Portland cement mortars and concretes with amounts of acceleffecting an increase. 111m efaltp-r s which when used alone 1n aqueous soso strength during the early periods atter the lutlpp vifpiilmrtwtm ii' li'giblev set n the grouts, mortars or concretes made lnfi 111 @EQEILEQLPIfi For with cemei'it"o treated. Calcium chloride exaifiplfieatmg a neat Portland cement calcium nitrate or the acids capable of formutt with 2% (by weight based on the mg ese, ammonium chloride and .sodium weight of dry cement) of an emulsion consists5 carbonate w1 genera y ac as accelerators mg of California crude oil and 50% of a of Hydration. The effect of theaqueous solusaturated solution of ca cium c loride a comtions of these compounds upon cement does pressive strength was developed at the end of not assume practical proportions until a con- 3 days equal to that developed in 'a similar 40 centration is reached which shortens the setpaste treated with an aqueous solution conting time to such an extent as to restrict the taining 2 of the weight of the dry cement usefulness to a very limited field such as the of calcium chloride. That is to say by the cementin f oil lls where a neat grout of use of the emulsion a concentraton of 0.3% cement is used containing a relatively large calcium chloride gave an ecceleration effect 5 excess of water, (as described in my Patent equal to that obtained by an aqueoussolution No. 1,452,463 April 17, 1923). (no oil) containing a concentration of 2 The concentrations of such solutions must, calcium chloride. Cement sotreated and as a rule, be equivalent to 2% or more of the made up into pumpable neat grouts be salt based on the weight of cement treated. used in cementing oil wells according to the Now then I have discovered that these obstandard methods. p

In another example of making up the grout, mortar or wet concrete m1xture (with or without sandifiuslied'stoiiebr other fillers a small proportion of the emulsion is 5 ad ed to the mortar during the mixing in of the necessary water and the amount so added can vary between wide limits. In a particular example 2% of the emulsion was employed (based upon the weight of the dry 10 Portland cement) this being added during the mixing of the cement and water (and sand in this particular example), and a mortar was produced OllgjlEPLlIgflQfEB of plasticity. This mortar was ien shaped into the desired form and allowed to stand and was observed from time to time. At the end of three days the product had very high strength, which ordinarily the mixture would not have had (without the emulsion added) before the end of three weeks. Obviously the emulsion should be mixed in before the set has commenced.

In the application of these emulsions to dry cement to produce a treated Portland cement ready for use I have found that it is better not to grind the emulsion into the cement by adding the emulsion to the clinker but to simply mix it at any time after the grinding operation is completed. Contrary to what might be expected from a prior reasoning it is not necessary that the emulsion be present as a film around each cement grain. It has been demonstrated that before the water can soften the cement grain it will have to displace the oil film enveloping it. Inasmuch as the waterproofness arises from a re-mingling of the oil with cement or cement and aggregate during preparation of these materials, no useful purposewill be served by aiming at any great uniformity of distribution, during premixing the emulsion with the dry cement.

It is better that only a portion of the cement grains (in the dry state) be coated with the emulsion otherwise the cement will not readily mix or amalgamate with the water. That is to say; as long as a given weight contains the proper amount of emulsion adequate and suflicient distribution of the oil will result when the dry cement is mixed with water (or with aggregate and water) to impart waterproofness tothe set or hardened product.

The preparation of the emulsion constitutes one of the novel features of the inven tion, and may be conveniently carried out as follows:As emulsifying agent I prefer to use the residueresulting from the cracking of crude petroleum by the Dubbs proc- O ess this material is a rather viscous tar-like complex known as Dubbs sludge. To the crude petroleum to be used in ,making the emulsion I add about 1% of this Dubbs sludge and thoroughly mix. While this mixture is being maintained in Vigorous agitation, I add to it a more or less concentrated (preferably nearly saturated) aqueous solution of any of the inorganic salts above described which can act as excitors or accelerators in predetermined amount and continue the agitation until a seemingly uniform liquid results. In the emulsion so produced l..is.ths.estereal.rl and araaaeaas; excitor solution the iiite fiial'i wry stable was...

emulsioh'sTeshlt whicli' are not much more viscous than the crude oil used in forming calc cl oride, hydrochloric w d.,w.c.al-

ciu itrrc acic, ammonium chloride "or otasslurn carboiiatebut wish to claim solutlons of any or a 0 them as the aqueous component df tli e m iilsibfif While an emulsion consisting of 1 part oil and 1 part excitor solution (e. g. concentrated CaGl solution) gives the optimum effects, for general use emulsions with a greater amount of excitor solution will be useful in those fields Where waterproofness is'of less moment than early strength. For example in the treatment of cement to be used in cementing 91] wells a higher content of excitor solution would be advantageous.

An emulsion as prepared above possesses also the advantage that it is highly stable, and is highly dispersed. Such emulsion can be kept in storage for a considerable time or can be shipped around, and requires no particular treatment, other than perhaps stirring up to make the mixture uniform, before application to the cement mortar or cement and water being mixed to produce the mor-' tar, or to the dry cement.

-Another important advantage of the use of this emulsion, for use in cement work is the fact that while the hardenin is greatly qcelsre t1 not ac whe'rf'iised 1n the amounts above lndlcated. Hence the ordinary methods of working the mixed cements do not have to be altered.

WVhile Dubbs sludge is a n id l Inulsifier for the iffia'osmur tm could be used such as gasolihe sblutlon "ar' asphalt added to the crude oil to be emulsified. For this purpose about 3% of a 10% asphalt in gasoline solution will serve. Colloidal clay such as fullers earth, or bentonite added to and mixed wlth the crude oil or lam black will also serve as emulslfiers when used in amount. up to 5% of the weight of crude oil.

I claim 1. A process of treating hydraulic cement for waterproofing and for accelerating the development of strength in the set cement, which comprises incorporating with the ce- I UUII coAuNe R PLASTIC.

ment, water in amount sufiicient to produce a plastic mass and an emulsion of an aqueous liquid which will leave a soluble alkaline earth metal salt capable of accelerating the hardening of the cement, in an essentially hydrocarbon oil, the latter constituting the external phase.

2. A process of treating hydraulic cement for waterproofing and for accelerating the development of strength in the set cement, which comprises incorporating with the cement, water in amount sufficient to produce a plastic mass, and an emulsion of an aqueous liquid which will leave calcium chloride, in an essentially hydrocarbon oil, the latter constituting the external phase.

3. A process of treating hydraulic cement for waterproofing and for accelerating the development of strength in the set cement, which comprises incorporating with freshly formed cement mortar, an emulsion of an aqueous liquid which will leave a substance capable of accelerating cement hardening, in an essentially hydrocarbon oil, the latter constituting the external phase.

4. A process of treating hydraulic cement for waterproofing and for accelerating the development of strength in the set cement, which comprises incorporating with the cement, water in amount sufficient to produce a plastic mass, and an emulsion of an aqueous liquid which will leave a soluble alkaline earth metal salt capable of acting as an accelerator in the hardening of the cement, in a viscous petroleum oil containing asphaltic constituents, said oil constituting the external phase.

5. A novel treating agent for hydraulic cement which comprises a viscous petroleum oil material as the external phase, in which is emulsified a solution of calcium chloride as the disperse phase, the latter constituting anaccelerator for the hardening of the cement, the said materials being in such proportions that when incorporated into a ce ment grout the same will act to accelerate the hardening of the cement and to waterproot the same.

6. A process which comprises mixing a small proportion of an emulsion of a solution of an accelerator selected from the group consisting of an alkaline earth metal salt capable of acting as an accelerator in the hardening of the cement and an acid capable of forming such a salt, said solution forming the disperse phase in a hydrocarbon oil material constituting the external phase, with a much larger proportion of hydraulic cement and thereafter adding water thereto in amount suificient to produce a plastic mass.

7. A process which comprises mixing a small percentage of an emulsion with a dry hydraulic cement, and adding water thereto in suflicient proportion to form a plastic mass, said emulsion containing a hydrocarbon oil as the external phase and an aqueous solution of an acceleratorselected from the group consisting of an alkaline earth metal salt capable of acting as an accelerator in the hardening of the cement and an acid capable of producing such a salt.

8. A process which comprises adding an emulsion to the materials of a hydraulic cement mortar, said emulsion having petroleum oil material as its external phase and a concentrated aqueous solution of a substance adapted to leave a soluble alkaline earth metal salt capable of acting as an accelerator in the hardening of the cement, as the internal phase.

9. A process which comprises adding an emulsion to the materials of a hydraulic cement mortar, said emulsion having petroleum oil material as its external phase and a concentrated aqueous solution of a substance adapted to leave a soluble alkaline earth metal salt capable of acting as an accelerator in the hardening of the cement, as the internal phase, the ratio of electrolyte. to oil, in said emulsion being between about 1: 1 and 1: 1.

10. A cement treating agent comprising an emulsion having a viscous mineral oil material as its external phase and a concentrated aqueous solution of a substance selected from the group consisting of calcium chlorid and hydrochloric acid as its internal phase, said materials being in such proportions that when incorporated in a Portland cement grout, the same will act to accelerate the hardening of the cement and to waterproof the same.

11. A cement treating agent comprising an emulsion having a viscous mineral oil material as its external phase and a concentrated aqueous solution of a substance selected from the group consisting of calcium chlorid and hydrochloric acid as its internal phase, said materials being in such proportions that when incorporated in a Portland cement grout, the same will act to accelerate the hardening of the cement and to waterproof the same, the ratio of electrolyte to oil in said emulsion being between about 1:1 and 4: 1.

12. The herein described process of simultaneously imparting the property of high early strength and watertightness (or waterprootness) to hydraulic cements their grouts, mortars or concretes, by treating them with an oil emulsion in which the dispersed phase is a concentrated solution of a substance capable of accelerating the hydration and hardening of the cement.

13. A new process which comprises adding to a hydraulic cement material, a small proportion of an emulsion which contains oil as the external phase and which carries as its internal phase an aqueous material'capable of leaving an accelerator in the mass, and thoroughly mixing in the presence of sulficient water to hydrate the hydraulic cement.

14. A process of treating hydraulic cement for Waterproofing and for accelerating the development of strength in the set cement, Which comprises incorporating With the cement, Water in amount sufficient to produce a plastic mass, and an emulsion of an aqueous liquid containing in solution at least one substance selected from the group consisting of calcium chloride, hydrochloric acid, calcium nitrate, nitric acid, ammonium chloride, so

dium carbonate and potassium carbonate, in a viscous petroleum oil containing asphaltic constituents, said oil constituting the external phase.

15. The herein described process which comprises first mixing an emulsion containing oil as the external phase and containing droplets of an accelerating solution selected from the group consisting of a strong solution of a calcium salt acting to accelerate the hardening of hydraulic cement, and an acid which Will produce such a calcium salt, With hydraulic cement and at any stage of the Whole process, mixing With Water in at least a sat fic'ient amount to hydrate the hydraulic cement.

In testimony whereof I aflix my signature.

FREDERICK W. HUBER. 

